July 28, 2025

The Impact of Airflow & Heat Transfer

Mike Romagnino
Mike Romagnino
Coordinator, The Lab

When it comes to coffee roasting, heat isn’t the only element that matters; airflow is just as essential. Airflow affects heat distribution in the roasting chamber, the removal of chaff and smoke, and ultimately the final flavor profile. Learn about the role airflow plays in heat transfer, roast development, and flavor creation—and how to strike that perfect balance.

Why Airflow Matters in Coffee Roasting

Though often overlooked, airflow plays a critical role in coffee roasting. It directly impacts the heat transfer to the coffee and influences the final flavor profile. By controlling airflow, heat application, and overall roast development, roasters can achieve the right balance of sweetness, brightness, and other desired flavor characteristics. However, improper airflow can lead to undesirable flavors, such as sourness or smokiness.

The Role of Airflow in Heat Transfer

Airflow facilitates convective heat transfer by circulating hot air. This ensures even roasting and prevents hot spots, which are areas where coffee may overheat and develop inconsistent flavors. Proper management of airflow enables roasters to finetune heat application, ensuring uniform roast quality. Consistent, balanced airflow is necessary for effective transfer of heat moving through coffee. If this is not achieved, the coffee will roast unevenly and the cup profile will be dramatically affected.

Airflow’s Impact on Flavor Development

While high airflow can accentuate brighter flavor notes and enhance sweetness, low airflow may result in muted acidity and flavors. Striking the right balance with heat and air is essential to achieving a successful flavor profile, as it can provide better integration and more defined flavors.

Chaff Removal

Adequate airflow carries away chaff, preventing its accumulation. Accumulated chaff can lead to off-flavors or clogs in the roasting equipment. Proper chaff removal contributes to a clean and consistent roast.

To learn more about cleaning your machine, check out this article on roaster maintenance.

Final Thoughts on Coffee Roasting & Airflow

Airflow and heat management are critical skills for roasters. By carefully adjusting airflow and temperature throughout the roast, roasters can create complex flavor profiles and consistently deliver exceptional coffee. Understanding the connection between airflow, heat, and development unlocks the potential for extraordinary flavors in every cup.

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